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The Bottleneck at BlueFin Electronics

By Tuesday, the team had used the tab to design a new flow. They reduced the changeover, moved the gauge calibration to Mondays, and added a visual kanban column. value stream mapping template excel free download

The template automatically colored any step with a Cycle Time over 100s in . Any inventory over 1,000 units flashed yellow . The Bottleneck at BlueFin Electronics By Tuesday, the

One month later, the lead time dropped from 42 days to 19 days. The CEO called Marina into his office. "What software did you buy? How much did it cost?" Any inventory over 1,000 units flashed yellow

BlueFin Electronics, a mid-sized manufacturer of industrial sensors, was in crisis. Their flagship product, the T7 sensor, had a lead time of 42 days. Customers were defecting to a competitor who delivered in 21. The CEO, a man who thought "Lean" was something you did to a steak, had given Marina an ultimatum: Fix the flow, or we cut your department.

She clicked. The file opened in under three seconds.